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Gear Oil Filtration System

Gear Oil Filtration System Manufacturers in India

Ace Hydraulic controls And systems is the leading Gear Oil Filtration System Manufacturers in India. We produce and provide different kinds of these machines for numerous industrial applications and oil filtration requirements. We have outstanding expertise in crafting tailored machines that exactly align with the particular requirements of our clients. We are a leading company in the range of tailored oil filtration machines, featuring our accurately crafted equipment to meet client needs.

Gear Oil Filtration System Suppliers and Exporters in India

Gear Oil filtration system is also referred as the hydraulic filters or gearbox oil filters, which are typically available in every hydraulic system. The filter should clean the oil for the operation of the hydraulic components of a vehicle. This is done by feeding the liquid into the filter and when it is flowing through the filter, the filter element traps all particles with size above a certain defined limit.

Types of Gear Oil Filtration System:

We, gear oil filtration system suppliers in India, offer multiple types of it to create various choices for the customer to choose system as per their requirement.

  • 3000LPH Gear Oil Filtration Machine

    The machine operates at high volume rates by filtering 3000 liters of gear oil throughout one hour. The filtration system effectively purifies metal particles together with water and sludge to maintain appropriate lubrication that extends the operational lifetime of gears and bearings. The machine operates at high flow rates that match the requirements of major industries needing instantaneous and uninterrupted oil cleaning procedures.

  • Small Gearbox Oil Filter Machine

    This mobile filtering system has been created to clean the lubricating fluid from individual small gear systems. The machines work best in field applications for rapid oil cleaning processes. The handheld nature of these devices enables quick gearbox maintenance throughout facilities, thus ensuring prolonged oil life for every piece of equipment in multiple production areas. Such equipment proves vital for maintaining equipment that resides in challenging areas.

  • Water Removal Filtration

    The presence of moisture in gear oil transforms into corrosion problems while weakening the oil's lubrication impact. Water removal filtration depends on vacuum dehydration or coalescing methods to extract water molecules from the oil. As a result, the oil maintains its ideal viscosity levels and successfully defends gear components from water-related destruction which becomes crucial during humid environments.

  • Varnish Removal Filtration

    The aging process of gear oil results in the formation of varnish which builds into thick sticky materials that reduce lubricating capabilities and produce component malfunctions. Specified media combined with electrostatic processes serve to extract these byproducts during the varnish removal filtration process. Clean oil maintenance and prevention of operational problems result from this method of filtration.

  • Combination Filtration

    Multiple techniques blended into gear oil filtration systems work together to cleanse different contaminants from the fluid. A combination of particulate filters and water removal elements with possible varnish removal components makes up these filtration systems. A complete cleaning strategy delivers complete oil purity for systems in industrial environments through its optimal protection measures.

Technical Specifications of Gear Oil Filtration System:

Being one of the trusted Gear Oil Filtration System Manufacturers in India, refer to the attached technical sheet for detailed specifications and product information.

Specifications Details
Filter Type Bypass filter, gear oil filter
Material Used Mild Steel
Gear oil type Compressor Oil
Usage Automobile Industry
Phase Single Phase
Voltage 415 V Ac
Frequency 50 Hz

Features of Gear Oil Filtration System:

We, gear oil filtration system manufacturers in India, Mumbai, Delhi, Bangalore, Hyderabad, Chennai and Pune, design top grade system to ensure its quality and offer them with unique features. Some of these features are given as below

  • Water-Removal Technology: The temperature change between cold and hot creates moisture in the gear oil, then enriches oxidation and corrosion. Advanced systems implement vacuum dehydration, coalescence separation, or centrifugal water removal to extract dissolved water, improving oil quality and performance.
  • Portable and Stationary Configurations: These systems design for fixed configuration and mobile designs and can be skid-mounted, trolley-based, or containerized for multiple deployment options. The portable models can then be taken into areas of use where heavy-duty industrial gearboxes, turbines, and vehicular applications exist, eliminating downtime.
  • User-Friendly Operation and Monitoring: Real-time monitoring of oil contamination levels is achieved with integrated systems of digital displays, flow meters, differential pressure indicators, and automatic alarms. Most models also have PLC-based automation for function and efficiency while demanding less or no manual input.
  • Energy Efficient and Cost-Effective: The whole oil disposal cost can be minimized by filtration, maintenance costs can be decreased, and the number of changes of oil is extended. Industry can see a reduction in expenses while keeping waste eco-friendly through oil cleaning and reuse rather than replacement with frequent changes.
  • Heavy Duty and Rugged Construction: These structures are constructed for stainless steel or high-grade alloy to be instrumented against the harsh industrial environments, which include mining sites, power plants, and even manufacturing units. Long-term reliability is guaranteed by high-pressure-resistant filters and strong components.

Applications of Gear Oil Filtration System:

Serve as gear oil filtration system manufacturers & exporters in India, we are able to offer and export high quality system for multiple applications which are mentioned as below.

  • Industrial Gearboxes and Machinery: Our gear oil filters are used for the keeping of clean oil in high-load industrial gearboxes to reduce wear and ensure smooth operation in manufacturing plants, steel mills, and paper industries.
  • Power Plants & Turbine: They are very important for wind, hydro, and thermal power plants; clean gear oil is vital for lubrication of turbines and gear-driven components.
  • Mining and Heavy Equipment: The Gear oil filtration is done in excavators, dump trucks, drilling rigs, and conveyor systems for dependable performance in dusty and rugged conditions.
  • Automotive and Transportation Industry: It sustains the life of transmission and differential gear oils in commercial fleets, buses, and railway locomotives, thus increasing vehicle life and reducing breakdowns.
  • Marine and Offshore Applications: Some applications are for ships, offshore configurations, and port cranes to provide contamination-free gear oil for winches, propulsion systems, and deck machinery.

Being Gear Oil Filtration System manufacturers in India, at Ace Hydraulic controls And systems, we are experts in delivering extensive solutions for contamination control in different industrial oils. Our wide range of products and services includes state-of-the-art products such as oil filter systems, and customized filtration services to cater to all types of gear oils. We have expert professionals who put their hard work into making and maintaining the quality of the system at low costs. For more information, contact us and also get the best Gear Oil Filtration System in India!

FAQ

The gear oil filter is a mechanical device used to eliminate contaminants and impurities from gear oil, found in gearboxes and other machineries.

The oil filter is generally used to remove impurities, contaminants, sludges and dirt from hydraulic and gear oil.

The oil filter for gears is usually installed in the oil circulation systems of gearboxes, transmissions, or lubrication units. It may be inline in the oil circulation path, combined in the gearbox housing, or an additional external filtration system that continuously cleans and recirculates the oil.